Flux For Al & Al Alloy

Aluminum is one of the lightest metals in the world. It’s also very strong, extremely flexible and corrosion resistant. Light, durable and functional. Since aluminum easily forms compounds with other chemical elements, a huge variety of aluminum alloys have been developed. Even a very small amount of admixtures can drastically change the properties of the metal, making it possible to use it in new areas. aluminum has become a symbol of progress: all cutting-edge devices and vehicles are made of aluminum. 

However, there is another property that is just as significant: aluminum can be reused over and over again. Both aluminum and its alloys can be melted down and reused without any detriment to its mechanical properties. About 75% of aluminum produced in the time that the aluminum industry has existed is still in use today.

The salt flux is widely used in the production of aluminum and secondary aluminum, improving the melt quality and the recovery of metal aluminum. The functions are as follows:

  • Change the wet ability of the aluminum melt to the oxide, making the aluminum melt easily to separate from oxide;
  • The flux can make the solid and dense oxide film on the melt surface be tiny particles and it can make the hydrogen from the melt escapes from the particles in the oxide film layer;
  • The flux can isolate the H2O in the atmosphere from the contact with the aluminum melt, making it difficult for hydrogen to enter the melt and preventing the melting of the melting body;
  • The flux can absorb oxides in aluminum melt and purify the melt.

Sata’s aluminum flux are all fused flux. Our fused fluxes are especially low in moisture, dust free, non-toxic, eco-friendly, promoting safety and overall product quality. Including refining flux, covering flux, and drossing flux, reclaimed flux, furnace cleaning flux and etc in granulated and spherical form. Export to Russia, Europe, Saudi Arabia, Thailand, Japan, Turkey and etc. 

Drossing, covering and refining functionals can be realized with one flux- (multifunctional flux or granulated flux). Reduce the metal loss, produce powdery dross can be realized with the flux—drossing flux. We also provide the sodium free flux for high magnesium content more than 2% and high silicon content alloy. Talk with us about the specific applications you plan to use, and we will work with you to provide the right formulation for your make sure that it gives you the end results.

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Main Components of Deslagging Agent

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The main components of deslagging agent are potassium, chlorine and fluorine. Among them, JKCZ-1 and JKCZ-2 all contain sodium, while JKCZ-3 does not contain sodium. The deslagging agent  produced by our company alleviates the disadvantageous factors of iron oxide to melt lime. The slag remover is adopting pre-melting process of calcium oxide, alumina and iron oxide and by pressing ball process. Because of the pre-melting process, calcium oxide is melted in advance, and calcium ferrite and calcium aluminate are formed in advance with iron oxide and alumina, which can reduce the heat needed for converter melting and shorten the melting time. The composite minerals formed by ferric oxide and alumina and calcium oxide have low melting point and fast melting speed, which can promote the quick melting of lime in converter. The alumina content of this product is different from that of pre-melting refining agent, and its price is relatively low. The product can reduce the use of converte
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Degassing Flux

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Degassing Flux  (SATA-PF-350) General Description of Degassing Flux (SATA-PF-350) Practice has proved that the hydrogen is the main cause of the pores in the aluminium alloy, the pores not only reduce the actual cross-sectional area of the casting, but also the source of the crack, so it is important part that removing the hydrogen during the smelting process. SATA-degassing flux   also name aluminum degassing flux   is   a kind of traditional high efficiency degassing flux for aluminium and its alloys, it used for removing hydrogen and oxides from the aluminium melting. Application of Degassing Flux (SATA-PF-350) Plunge suitable quantity flux to the bottom (100mm from the bottom is better) of the melt, evenly and slowly remove the lunch, make the flux fully react with aluminium molten, stand or stir the molten for 10-15 min, the hydrogen and oxide will be taken out of aluminium molten. Advantage of Degassing Flux (SATA-PF-350) Easy operation, There are two options. On
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Drossing-Off Flux

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General Description And Function of Drossing-Off Flux Drossing-off flux is used to absorb oxides and non-metallic material, cleansing the metal and forming a good metal-free dross which can easily be removed.  Drossing-off fluxes agglomerate the oxides allowing easy removal from the surface of the melt. They are used to remove the dross with the minimum metal loss  Advantages of Drossing-Off Flux 1. Being exothermic fluxes, it can ensure that liquid aluminum trapped in the dross layer is returned to the melt. Produce dry powdery dross.  2. Provide further decrease of the flux melting point and improve its cleaning ability. Due to the high wetting capacity of fluoride compounds: it has a good effect of contributes to oxide – metal separation.  3. It helps recover metal from this slag layer , improving the yield of the process.
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